ROLL FORM INSPECTION PLATFORM

ROLL FORM inspection platform

Precision in Every Profile: Ensuring Quality in Roll-Formed Components

Roll-formed materials are essential across industries—from automotive and appliances to renewable energy, construction, and infrastructure. The roll forming process delivers high-strength, cost-effective components with exceptional dimensional accuracy, making it ideal for structural parts and sub-assemblies.

Our Roll Form Inspection Platform is built to ensure every part meets exacting standards for dimensional accuracy, functional performance, surface finish, and material integrity. With automated inspection across multiple checkpoints, you gain consistent, dependable quality control—critical for high-performance structural components and precision sub-assemblies. When reliability matters, our platform delivers the confidence you need.

BENEFITS TO YOUR BUSINESS AND YOUR OUTPUTS

Enhanced Product Quality

Ensures dimensional accuracy, surface finish, and material integrity across all components. Reduces defects, rework, and scrap—leading to higher customer satisfaction and fewer warranty claims.

Automated, Scalable Inspection

Supports high-throughput production with automated multi-point inspection. Easily integrates into existing roll forming lines, scaling with production demands.

Faster Time-to-Market

Speeds up quality assurance processes without compromising precision. Enables quicker validation of new designs and materials for faster deployment.

Cost Efficiency & ROI

Minimizes labor-intensive manual inspections, freeing skilled workers for higher-value tasks. Reduces operational costs through early defect detection and streamlined quality control.

Improved Operational Reliability

Delivers consistent, repeatable inspection results—critical for structural components. Enhances process stability and reduces downtime due to quality-related issues.

Cross-Industry Versatility

Ideal for automotive, construction, appliances, renewable energy, and infrastructure sectors. Supports diverse roll-formed profiles and sub-assemblies with adaptable inspection criteria.

testing standards

Our advanced inspection platform is engineered to verify the dimensional accuracy, functional reliability, and material integrity of roll-formed components—ensuring every part meets your performance standards.

Testing Standards

True position verification of mounting holes
Profile measurements for tubes and brackets
Go/No-Go checks for all other holes
Temperature monitoring
Automated temperature and dimensional compensation

Additional Testing Experience

Weld nut presence detection
Blue/Red Light Laser Scanning for Weld Inspection

platform performance highlights

100% inspection across all check points
100% traceability
Repeatability and reproducibility < 10% on all features – tolerances from 0.015mm to 1.0mm
Correlation to CMM < 0.10mm
Inspected to the same criteria and standards of a traditional CMM process
End-of-line inspection eliminates the need for time consuming fixtures or CMM part checks.
Designed to support at-build or future integration of robot part load / unload.
Cycle time enables future capacity expansion without additional inspection costs.

PLATFORM FEATURES AND CUSTOMIZATION OPTIONS

STANDARD FEATURES

Extrusion or tubular steel frame with enclosure and safety features
Component Engineering precision part specific nesting fixtures with pneumatic clamping
Standard Allen Bradley PLC and 7″ HMI
Operator training and post-installation support

CUSTOMIZATION OPTIONS

Quality Control – Vision, LVDT, Laser, TruPosition™ Probe with Custom Tip
Traceability – Barcoding, Laser Marking, Label Apply, Data Collection and Reporting
Material Movement – Robot Load / Unload, Conveyance
Data Collection and Reporting – Variable Data Display with Report Options, Statistical Process Control (SPC) Trending